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VVT solenoid gasket blown

116 views 2 replies 1 participant last post by  QuirtTheDirt  
#1 ·
The R32 has started leaking oil over the past couple weeks, and today I opened it up to find the source. It's coming from the lower VVT solenoid gasket.
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I'm going to replace both of these gaskets asap, but wanted to check what other gaskets I'll need to replace to get there. I know I'll be taking off the valve cover so I'll probably put a new valve cover gasket on, plus new RCV all around the top timing cover, and obviously the VVT gaskets themselves. Is there anything else I'll need to replace to get in that far? Single use bolts etc?
 
#3 ·
I finally had a chance to dig through the service manual and order parts today. Here's the parts list in case anyone else finds themselves doing this job:
066109091A x2 (this is the gasket that's failed)
021121119A (thermostat to timing cover gasket)
022121119A (timing cover to head gasket)
022103483E (valve cover gasket, probably not necessary but better safe than sorry)
You'll also need RTV and coolant, I bought 2 gallons of concentrate and I'll just do a system flush.

The VW manual says that to install the VVT gaskets I need to use tools VW 3378 and VW 3253/6. At the moment, these cost about $100 if I'm buying both. I didn't use them when installing these gaskets during my timing job, and clearly I should have as both have failed as a result. I'll probably end up buying these tools on ebay unless someone knows somewhere else I could get them, or ideally some cheaper tool which can do the same thing.
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